SAFE FUSION · REQUIRED

Mobile Plant Risk Assessment

Document ID: SF-0001-014 · Rev 0 · Generated: 28 Oct 2026
ProjectWarehouse roof replacement
Company / ContractorAbc Construction
ClientZA properties
SiteCement park

Project scope

Roof replacement

Why Safe Fusion selected this document

Risk rating method

Likelihood (L)1 Rare · 2 Unlikely · 3 Possible · 4 Likely · 5 Almost certain
Severity (S)1 Minor · 2 Moderate · 3 Serious · 4 Major · 5 Severe
ScoreL × S. Confirm the organisation's approved risk matrix before issue.

Project risk assessment

Activity / TaskHazardPossible consequenceExisting / minimum controlsLSInitial riskAdditional project controlsResponsible personResidual risk
Pre-start inspectionDefective brakes, steering, alarms, tyres or guardsCollision, rollover, injuryDocumented pre-use inspection; defects reported; unsafe plant removed from service3412Verify checklist and defect close-out before operation
Plant movement on siteInteraction with pedestrians or vehiclesCrush injury / collisionDefined routes; speed controls; warning devices; pedestrian separation3515Establish exclusion zones and traffic controls
Reversing / blind spotsRestricted visibilityPerson struck or property damageReverse alarm/camera where fitted; mirrors; trained operator3515Use a banksman/spotter where visibility is restricted
Uneven ground / slopesInstability or loss of controlRollover, falling loadAssess ground; stay within manufacturer operating limits2510Barricade unsafe edges and define safe travel routes
Maintenance / clearing jamsUnexpected movement / stored energyCrush, entanglementIsolation; engine off; keys controlled; competent maintenance person2510Apply lockout/isolation before intervention
Parking / unattended plantUncontrolled movement / unauthorised useCollision or injuryStable ground; brake applied; attachments lowered; key removed248Designate secure parking area and end-of-shift check

Persons potentially exposed

☐ Employees
☐ Contractors
☐ Visitors / public
☐ Operators / drivers

Additional site-specific hazards

Review triggers

Review when the work, equipment, people or conditions materially change; after an incident/near miss; when controls are ineffective; or at the defined review interval.

Document approval

Prepared / completed by
Name & signature
Date
Reviewed / approved by
Name & signature
Date